16 June, 2016

DIY Powerpole voltage and current meters

Powerpole voltage and current monitoring is quite nice to have. One can buy commercial meters, but due to the availability of nice and cheap modules, it is very easy to make them oneself.

To the right you'll see my combined voltage and current meter as well as my volt-meter on top of the power supply.

Both of the modules have been bought on Ebay:
  • Miniature 0-30 V DC LED 2 wire Digital voltmeter (371333527599) where the display is 22 by 10 mm. Cost slightly more than $1
  • 0-100 V, 0-10 A Dual Voltmeter Ammeter (262455987311) costing less than $3. The module size is 48 x 29 x 26 mm and the letters are 7 mm tall just like the miniature voltage display.
The wires to the voltmeter are connected directly to Powerpole connectors as shown in the second figure (upper right). Then the voltmeter itself is enclosed in transparent shring-wrap tubing of diameter approximately 20 mm like the one you also can buy on Ebay (252004328030).

The voltage-current meter is a little more complex to connect. First the volt meter has a power lead (4-30 V) and a measurement lead (0-100 V) which are connected together as I will only be using it for 12 Volts. The current measurement loop is between the negative, black, Powerpole connectors. The positive, red, Powerpole connectors are wired together.

I hope this can inspire others to make something similar. And if you do, then please let me know in the comments field!

11 April, 2016

Improved GPS reception with a ground plane

My poor-man's 10 MHz reference based on the Ublox Neo-7M GPS module didn't always receive GPS satellites. Since I rely on reception indoors, conditions were sometimes too marginal to lock the oscillator output to 10 MHz. Inspired by the QRPlabs GPS module of Hans Summers (G0UPL) with its large 6 x 6 cm PCB groundplane, I therefore decided to do something similar.

The first picture shows the unit with the 8.5 x 6.5 cm single-sided PCB ground plane attached with double-sided tape. It definitely helped make indoors reception in my shack much more reliable. In addition to the improved conditions for the patch antenna, it probably helps too that the antenna now is shielded from the digital circuitry of the GPS module, the 10 MHz pulse shaper, and the USB interface. I also added a small LED to the right so that I could see from the outside whether the GPS locks properly.

The second picture shows the interior prior to adding the ground plane.

This post is a continuation of these other posts about the 10 MHz reference:
  1. Just good enough 10 MHz reference (3 Oct 2015)
  2. Better with SMA (15 Oct 2015)
  3. Curing amnesia in the 10 MHz GPS reference (19 Nov 2015)

27 February, 2016

Teeth marks in the K3

DX-expeditions love their K3s. And I love my K3. But look closely at the MENU button and you will find the marks of someone who literally have put the K3 on their menu as well.

Neither has the BAND button escaped this. Judging from the size of the teeth marks it is perhaps not so hard to guess who did this.

This is our club station's K3 and off weekends the only inhabitants there are mice, who seem to have taken their fancy on the soft buttons of the K3. They let every other piece of equipment alone, such as the Yaesu FT-1000MP, so there is definitely something special about the K3. I would guess that this was not part of the original Elecraft design specifications for these buttons.
The remedy is shown here: A custom-designed acrylic cover that is fitted on the K3 whenever it is not in use.

This article originally appeared on the LA3ZA Radio & Electronics blog.

20 February, 2016

Series capacitors that failed according to the book

0.33 uF X2 capacitors which measured only
0.097, 0.1, and 0.118 uF.
Many devices now use a capacitor power supply saving the space that a mains transformer occupies. The principle is that a series capacitor from the mains supply is used to drop the voltage and reduce the current. Provided that the circuit is completely isolated from human touch, this is an economical way to provide DC power.

The image shows three such capacitors as I were measuring them. They came from three malfunctioning devices in my home: two wall-mounted thermostats for floor heating and a remote controlled mains switch.

Their power supplies were designed with a capacitor of 330 nF in series with a bridge rectifier which supplies the low voltage DC. This value is typical, it seems for 230 Vac, 50 Hz circuits that are designed for about 20 mA. The value will be higher for an equivalent 115 Vac, 60 Hz circuit.

The malfunctioning happened because the value of the capacitor in my cases was reduced to 1/3 and less of the nominal value. These capacitors are all marked X2 and a voltage of 275 Vac.

The X2 means that they are safety capacitors which will not fail by short-circuiting as this would be a fire hazard in this circuit. They have self-healing properties and that means that they fail by "burning away" on their own foil, leading to a reduction in capacitance and eventually failure of the circuit as the power supply cannot supply the required current any more. They should never be replaced by anything but X2 capacitors with the same or higher voltage rating.

Go to the Wikipedia page Capacitive power supply for more description of this circuit.

By the way, the devices which these capacitor came from were 15 year old Microtemp MTN-1991 thermostats and a 20 years old Nobø System 500 RCE 512 remote receiver.

24 January, 2016

Latest firmware for AP510 APRS tracker is superb

I got my AP510 APRS tracker a little more than a year ago. It kind of worked, but not very well in my car. But after the tracker got a new firmware dated 3 Nov 2015, it has become so much better. Now I can say that it is really useful.

AP510 with original short antenna
and telescopic antenna
Apparently, the Smartbeacon function didn't work properly in earlier versions of the firmware. With some good debugging and error reporting by KC5EVE, Mark, working with the software developer for the AP510, BG6QBV, the annoying errors now seem to be gone. This is all documented in the Yahoo AP510 group.

I have fitted mine with a 16-45 cm telescopic antenna and even when attached to one of the rear headrests in my sedan, the 1 Watt of output power tracks very well.

The map below shows a drive from Telemark, about 100 km west of Oslo, to Oslo with as good coverage as one can expect given the valleys and the availability of APRS digipeaters especially in the western part.

Note the missing tracks east of LA5PPA-1 which are due to a 3.5 km long tunnel,
Strømsåstunnelen, between Drammen and Mjøndalen.

13 January, 2016

Magnetospherically ducted echoes in the San Francisco area

On 7. November 2015, several radio amateurs in northern California heard echoes in the 80 meter band. I was made aware of it by Jack, W6FB in Santa Clara, who recorded signals from K6YT some 25 miles away. According to W6FB, the echo effect was also heard north of Sonoma (several hundred miles north of him, reported by N6ZFO).

KM6I, Gordon, in Palo Alto also heard echoes of his own signals and recorded them. In his blog he analyzed the delay from the output of his transceiver and found 157 ms. He found that to be so close to the round-the-world time for signals of 138 ms, that he assumed that to be the cause.

I don't agree, so I took the location of W6FB at locator CM97ah (Santa Clara) as a starting point for computing delay. This is latitude 37.31 and longitude -121.96 and gives a geomagnetic latitude of about 42.5 degrees. Then I put it into my program for computing path length along geomagnetic field lines assuming a height of the reflecting ionosphere on the opposite side of 100 km. The result is shown in the figure and predicts a delay time of 126 ms. My estimate of uncertainty is +/-5 ms.

The delay value is slightly less than 138 ms and easy to confuse with a round-the-world path. The challenge with estimating delays like this from the signal is that amateur transceivers may have an unspecified delay between start of transmission and start of sidetone. Measuring on the audio output as done here, measures the sidetone, not the actual RF.

I discussed this source of error in my 2009 QST article "Magnetospheric ducting as an explanation for delayed 3.5 MHz signals." Therefore the measurement shown above may fit with 138 ms just as well as with 126 ms, it depends on the actual transceiver's delay.

Other properties of the echo, such as the amplitude of the echo which according to W6Fat times was louder than the direct signal, also point to the duct theory as the explanation.

Others have heard such echoes also:
Other posts on the theme: Magnetospherically Ducted Echoes or Medium Delayed Echoes

11 December, 2015

Finally got rid of the pirated USB chips for the UV-5R and the AP510

Both the Baofeng UV-5R handheld UHF/VHF radio and the Sainsonic AP510 APRS tracker come with interface cables with pirated chips. These are clones of Prolific USB/serial chips. Since Prolific has taken measures against this, only old drivers will work with them. That means that one has to stop automatic driver updates as explained on the Miklor site for the Baofeng UV-5R. The same is true for the AP510. This is a nuisance.

I got tired of this and got myself some USB/serial modules from Ebay based on the CP2102 chip instead. The cost was US $1.43 a piece so it should be affordable for anyone. I also got some clear heat shrinkable tube.

19 November, 2015

Curing amnesia in the 10 MHz GPS reference

Just good enough 10 MHz GPS reference with
u blox Neo-7M GPS module to the upper right,
10 MHz output buffer lower right,
USB interface to the upper left,
CR2032 lithium battery center left,
GPS antenna in the center,
and SMA output connector lower left.
My "just good enough 10 MHz GPS reference" which drives the external clock input on my Elecraft K3 kept losing its configuration if power was off for a day or so. I have therefore fitted a CR2032 3V lithium battery as seen to the left in this image.

It is connected in series with a 1N4148 diode in order to prevent attempts at charging the lithium cell. The connection goes to pin 22 (V_BCKP) as described by G4ZFQ on his website. The diode is visible to the upper left of the battery.

With this, I consider the 10 MHz reference to be finished.

Other related posts: